RAYSUN TECHNO INDUSTRIES – MACHINE SHOP
The oil and gas industry requires robust, high precision, and dependable machined components that are able to function in the extreme working environments involving high temperature and pressure. At Raysun Techno Industries LLC., we produce and supply durable components for industries that are in the field of oil exploration and heavy engineering. Our high quality machine shop has the necessary equipment to meet the pre and post welding requirements of the oil and gas industry. The capability of our staff for precision fabrication guarantees quality results, meets the exact specifications, exceeds the expectations of our clientele.
When it is about Machining technology used in the oil and gas industry, Raysun Techno Industries LLC is a known name for developing customized solutions. Our ultra precision machine components with supportive tooling are operated by our expert technicians comprising CAD/CAM designers, engineers, programmers, and precision machinists to deliver superior solutions. Our top notch machining designs and delivers solutions for materials like Super Delux, Inconel, and SS. Our machine shop contains equipment like CNC 5 axis milling (length up to 3 m,) CNC 4 axis milling, CNC lathe (length up to 3 m, ) and manual lathe (length up to 4 m.)
CNC MILLING
CNC milling machines are used to shape metals and other solid materials wherein the work-piece and cut movement are fully computer controlled. Our hi-tech multi-axis CNC milling machines are high-speed, precise, and durable to accomplish activities like tapping, drilling, and milling. Our CNC experts use CAD/CAM software to design the final product and instruct the CNC equipment to deliver the finished part with quality and accuracy. Our long standing experience in the oil and gas industry enables us to develop high quality products that are customized to the needs of the clients. Raysun Techno Industries LLC is capable of building solutions with intricate designs and sufficient tolerances for the oilfields. The products machined by our CNC milling systems are within the specifications set by our clients and deliver maximum efficiency. The highlights of our CNC milling systems are as follows:
Machining length of up to 3 meters
Maximum spindle speed of 3000 RPM
Maximum weight of the job to hold as 3000 kg
Machine center height of 500 mm
Least achievable tolerance of 0.01 mm
Maximum drilling size involving various diameter & length
Specialized thread milling option for various sizes
Instruments & gauges as per the API standard
Specialized Area in New Manufacturing
The specialized area covered by our CNC milling system includes downhole drilling tools such as stabilizers, hole openers, shock tools, and drilling jars, among others.
Specialized Area in Machining
At Raysun Techno Industries LLC., our machine specialization area involves deep hole drilling, special thread milling, port machining, surface skimming, conversion of connections, and pre-weld & post-weld components.
CNC TURNING
The computer controlled lathes are used to machine SS & Super Duplex material precisely. Mainly consisting of a bed, headstock, carriage, and tailstock, they come with broad bearing surfaces offering stability and precision. The CNC turning machines of Raysun Techno Industries LLC produce components that meet the requirement of repeatability and tolerance. The specifications of our CNC turning systems are as follows:
Maximum machining length of up to 3 meters
Maximum spindle speed of 160 RPM
Centre height of the machine is of 450 mm
Maximum load capacity of 3000 kg
Least achievable tolerance limit of 0.01 mm
Repair & manufacturing PIN & BOX connections of up to 12 inches
Bore turning option available in various diameter and length
Gauges and instruments as per the API standard
Specialized Area in Machining
For CNC Turning, the specialized area in machining includes premium connections up to 12 inches, ID & OD weld repair, grooving, and profile turning.
Manual Lathe / Supportive Machine
The machine tool makes the workpiece to rotate about an axis to create symmetry around the axis of rotation. It is controlled by the operator who chooses the levers to set the speed of rotation, feed gears, cross slide, or carriage. The specifications of our manual lathe or supporting machine are:
Maximum machining length of up to 4 meters
Maximum spindle speed of 300 RPM
Maximum job length to hold up to 8 meters
Center height of the lathe is 450 mm
Maximum load capacity of up to 3000 kg
Least achievable tolerance is 0.02 mm
OD grinding option for up to 4 meters and suitable for carbide grinding
Additional Support Machines
Raysun Techno Industries LLC uses additional support machines, especially in the area of oil and gas exploration. The specifications are as follows:
Manual milling machining bed length of 1270 mm and width of 320 mm
Radial drilling machine size of up to 40.00 mm
Bandsaw machine diameter of up to 320 mm